Economical treatment of process water

Process water is a major cost driver and compliance problem across all industries: rising disposal costs, fluctuating wastewater flows, uncertain compliance with limit values and high production costs. We know how complex industrial wastewater can be. A treatment system that is perfectly tailored to the respective wastewater enables economical treatment.

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Why processwater treatment also makes sense for your company

More and more companies are turning to treatment because disposal is becoming more expensive and the requirements for handling wastewater are increasing. However, whether and how process water can be cleaned economically always depends on the specific wastewater.

KMU LOFT Cleanwater therefore develops treatment systems based on process water. Detailed water analysis and experience from thousands of wastewater streams are used to create a customer-specific process chain that runs reliably in operation and delivers measurable results.

Cost reduction

Treatment can reduce disposal costs by up to 90%. This also lowers the cost of fresh water.

 

Compliance & Legal certainty

Reliable treatment helps to manage contaminated industrial wastewater in a controlled manner and reliably ensure compliance with relevant regulations and documentation requirements.

 

Reuse & recycling

Treatment turns process water into a reusable and recyclable resource. The distillate can be easily used in numerous industrial processes. Across all applications, well over 90% of the process water can be reused. 

 

Process reliability & plant availability

Highly automated treatment reduces the workload for production teams, minimizes disruptions caused by fluctuating wastewater quality, and ensures robust, continuous treatment.

 
 
 

Wastewater analysis in the laboratory

Every process water is different. This is precisely why the analysis determines the success of the treatment. We examine your sample in the laboratory and evaluate composition, loads and fluctuations as the basis for a precisely tailored system design. With experience from over 12,000 analyzed process waters, we recognize early on which processes and parameters work economically. In this way, the optimum process chain with suitable pre- and post-treatment is created from real data.

 
 

Best-fit process design

Cost-effective process water treatment is not achieved through a single process, but through the right combination of pre-treatment, main treatment and post-treatment. As a solution provider, we take all common physical and chemical processes into account and use them to develop a process chain that is precisely tailored to your wastewater and your operating conditions. The result is a tailor-made complete system that delivers stable treatment results - with minimal operating costs and high process reliability.

 
 

MVR evaporation as a core technology

MVR evaporation is the central technology in our treatment systems. The MVR process is particularly robust, energy-efficient and can be used for most industrial wastewater. Mechanical vapour recompression ensures that the energy used in the process is optimally utilized, enabling high treatment results at low operating costs. Depending on the wastewater, we supplement the MVR unit with suitable pre- and post-treatment for a stable system that runs reliably every day.

More about MVR vaporization

 
 

References from thousands of applications

Oils, salts, chemicals, solids: depending on the industry, process water brings its own challenges. KMU LOFT Cleanwater knows this diversity from decades of practical experience and over 2,800 installed systems and can therefore also reliably evaluate your wastewater streams and design a customized treatment system.

Metalworking
Mechanical and plant engineering

Mechanical and plant engineering

Disposal

Disposal

Surface technology
 

Decades of practical knowledge and 12,000 analyzed waters

KMU LOFT Cleanwater has specialized in the treatment of process water for decades. Our team has process engineering experience from a wide range of industries and has already analyzed over 12,000 process waters in the laboratory. This practical knowledge is crucial when wastewater flows fluctuate and standard solutions reach their limits.

To ensure that your system works efficiently in the long term, we also support you during operation: we use regular water analyses to detect changes at an early stage and make targeted adjustments to the settings and operating parameters of the treatment system. This keeps treatment quality, efficiency and system service life at an optimum level in the long term.

KMU LOFT Cleanwater SE
Bahnhofstrasse 30
72138 Kirchentellinsfurt
Phone: +49 (0) 7121-9683-

info@kmu-loft.de
www.klc-cleanwater.de

Process water mission: Find out more

 
 

Measurable savings through process water treatment

With a treatment system that is tailored to your specific process water volume, costs and effort can be significantly reduced: less disposal, lower energy consumption and noticeable overall savings.

-85%

Total cost savings

-95%

Energy consumption

-90%

Disposal costs

 
 
Oil-containing process water

The metalworking industry produces oil-containing process water. A particular challenge here is finding the right pre-treatment. KMU LOFT Cleanwater also provides you with the right solution for this.

Saline process water

Salt-containing process water is particularly common in surface technology. KMU LOFT Cleanwater offers you almost fully automated complete solutions for your process water treatment.

Mixed water

Mixed water

As industrial processes become increasingly complex, the composition of process water is also changing. Mixed water containing oil and salt components places greater demands on treatment.

 

Tell us about your wastewater requirements - we will check the feasibility without obligation.

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Join a leading provider of sustainable industrial wastewater treatment solutions. 
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  • Solutions based on innovative and sustainable technologies
  • Wide application range across multiple industries
  • Dedicated training and ongoing support
  • Growth opportunities in a rapidly expanding sector

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