How evaporation enables (nearly) waste-free coating

A leading European company in the field of commercial vehicle fittings, specializing in the production of fixed and tipping bodies, has achieved excellence through cutting-edge materials and advanced technologies. Continuous research and development have positioned this Italian company among the top European manufacturers.

Excellence in commercial vehicle fittings

The company has made significant investments in its painting plant, implementing the latest technologies for cataphoretic and powder coatings. This ensures not only resistance to corrosion and scratches but also an impeccable aesthetic appearance.

Painting plant: A game-changer in coating technology

At the heart of this investment lies an automotive-grade painting system. It employs the most modern painting technologies available and prioritizes environmental sustainability. A sophisticated water treatment system ensures zero discharge by recycling and evaporation.

The pre-treatment process mirrors automotive standards, involving 35 m³ tanks for spray and immersion cycles with advanced liquid-handling systems. Wastewater treatment operates in a closed loop using vacuum evaporation technology provided by KMU LOFT Cleanwater.

Cataphoresis: advanced protection against corrosion

Cataphoresis is an electrochemical coating process that uses electric charges to apply paint or resin particles to conductive materials. Immersion in a coating tank combined with an electric field ensures optimal protection against corrosion and oxidation.

Zero Liquid Discharge: Over 90% reusable distillate with evaporation treatment 

KMU LOFT Cleanwater GmbH specializes in innovative wastewater treatment, particularly vacuum evaporation. Operating globally since 1989, it has installed over 2,400 systems capable of recovering up to 98% of high-quality distillate.

Their purification system integrates demineralization units and a high-efficiency evaporator, designed to treat 1,200 liters of wastewater per hour. This process reuses rinses, active baths, anolytes, and eluates from demineralization, ensuring minimal waste and sustainable operations.

Efficiency and sustainability combined: Why KMU LOFT stands out

Known for robust and reliable systems, KMU LOFT products often eliminate the need for chemical pre-treatment or additional filtration. With TÜV certification and high-end mechanical vapor recompression, these systems deliver low energy consumption and high efficiency.

By combining efficiency, sustainability, and advanced technology, this Italian company sets new standards in the commercial vehicle fittings industry.